Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM05036 Mapping and Delivery Guide
Repair, replace and/or modify fabrications

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM05036 - Repair, replace and/or modify fabrications
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to undertake repair, replacement and/or modifications of fabrications requiring an integrated level of skills in fabrication maintenance and repair and is intended to build on skills covered by the specialist prerequisites.Where machines and equipment for forming, bending or shaping are required unit MEM05010 Apply fabrication, forming and shaping techniques should also be selected.Where additional or more complex marking out skills are required see MEM12007 Mark off/out structural fabrications and shapes should also be selected.Where the selection and use of welding processes are required appropriate units should also be selected.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: AUnit Weight: 4
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Fabrication
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare materials
  • Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment
  • Mark out and prepare to specifications with minimum wastage using appropriate principles, tools and equipment
  • Ensure materials are cut, bent, rolled, shaped or formed to specifications using appropriate fabrication techniques/procedures, tools and equipment
  • Mark items for identification, where required
       
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify job requirements from specifications, drawings, job sheets or work instructions
       
Element: Inspect fabrication and determine suitability for repair/replacement/modification
       
Element: Assess and process material requirements
  • Assess material requirements in accordance with relevant codes, manufacturers' specifications and SOPs
       
Element: Obtain/requisition materials
       
Element: Assess and obtain tool and equipment requirements in accordance with SOPs
  • Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment
       
Element: Mark out and prepare to specifications with minimum wastage using appropriate principles, tools and equipment
       
Element: Ensure materials are cut, bent, rolled, shaped or formed to specifications using appropriate fabrication techniques/procedures, tools and equipment
       
Element: Mark items for identification, where required
       
Element: Repair, replace and/or modify fabrication
  • Position/clamp materials for welding using suitable clamping methods, equipment, jigs and fixtures
       
Element: Undertake pre-tack checks and determine compliance with specifications prior to tack welding in position
       
Element: Prepare welding equipment and adjust settings according to requirements
       
Element: Tack weld material or item using appropriate distortion minimisation techniques and procedures
       
Element: Check material or item against specifications prior to welding
       
Element: Weld material or item to specifications using techniques and procedures appropriate to job requirements
       
Element: Finish and inspect repair, replacements and/or modification
  • Ensure repair, replacement and/or modification is cleaned and finished to specifications using appropriate workplace practices
       
Element: Inspect welds visually to assess weld quality against predetermined specifications
       
Element: Assess completed repair and/or replacement for compliance against specifications
       
Element: Prepare and lodge maintenance report according to SOPs
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Fabrication inspection includes one (1) or more of the following:

determine defects/faults

non-compliance with specifications

repair/replacement/modification

Marked for identification includes one (1) or more of the following:

to undergo repair, replacement and/or modification

to be cut, bent, rolled, shaped or formed to specifications

Clamping methods include one (1) or more of the following:

automatic

semi-automatic

manual methods

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment 
Mark out and prepare to specifications with minimum wastage using appropriate principles, tools and equipment 
Ensure materials are cut, bent, rolled, shaped or formed to specifications using appropriate fabrication techniques/procedures, tools and equipment 
Mark items for identification, where required 
Follow standard operating procedures (SOPs) 
 
 
 
 
Assess material requirements in accordance with relevant codes, manufacturers' specifications and SOPs 
 
Prepare fabrication for repair/replacement and/or modification to specification using acceptable workplace practices, tools and equipment 
 
 
 
Position/clamp materials for welding using suitable clamping methods, equipment, jigs and fixtures 
 
 
 
 
 
Ensure repair, replacement and/or modification is cleaned and finished to specifications using appropriate workplace practices 
 
 
 

Forms

Assessment Cover Sheet

MEM05036 - Repair, replace and/or modify fabrications
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MEM05036 - Repair, replace and/or modify fabrications

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: